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An assemble-to-order production planning with the integration of order scheduling and mixed-model sequencing

Baoxi WANG, Zailin GUAN, Yarong CHEN, Xinyu SHAO, Ming JIN, Chaoyong ZHANG

《机械工程前沿（英文）》 2013年第8卷第2期页码 137-145 doi: 10.1007/s11465-013-0251-0

摘要：

For assemble-to-order enterprises, both order scheduling and mixed-model sequencing need to be taken into consideration in the formulation of order-oriented assembly plan. First, determining production priority for the received orders, and then conducting assembly sequence to the mixed-model products in each order. Order scheduling is aimed to ensure order delivery with the optimization goal of minimal total overdue time, while product sequencing is aimed to minimize the makespan so as to meet the requirement on completion time of the order. In the end, the paper establishes a mixed integer programming model based on an industrial case, and makes programming calculation with Xpress-MP to accomplish an order-oriented assembly plan conforming to actual production.

关键词： mixed-model assembly line assemble-to-order order scheduling sequencing

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Pareto lexicographic α-robust approach and its application in robust multi objective assembly line balancing

null

《机械工程前沿（英文）》 2014年第9卷第3期页码 257-264 doi: 10.1007/s11465-014-0294-x

摘要：

Robustness in most of the literature is associated with min-max or min-max regret criteria. However, these criteria of robustness are conservative and therefore recently new criteria called, lexicographic α-robust method has been introduced in literature which defines the robust solution as a set of solutions whose quality or jth largest cost is not worse than the best possible jth largest cost in all scenarios. These criteria might be significant for robust optimization of single objective optimization problems. However, in real optimization problems, two or more than two conflicting objectives are desired to optimize concurrently and solution of multi objective optimization problems exists in the form of a set of solutions called Pareto solutions and from these solutions it might be difficult to decide which Pareto solution can satisfy min-max, min-max regret or lexicographic α-robust criteria by considering multiple objectives simultaneously. Therefore, lexicographic α-robust method which is a recently introduced method in literature is extended in the current research for Pareto solutions. The proposed method called Pareto lexicographic α-robust approach can define Pareto lexicographic α-robust solutions from different scenarios by considering multiple objectives simultaneously. A simple example and an application of the proposed method on a simple problem of multi objective optimization of simple assembly line balancing problem with task time uncertainty is presented to get their robust solutions. The presented method can be significant to implement on different multi objective robust optimization problems containing uncertainty.

关键词： Pareto lexicographic α-robust assembly line balancing

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An improved artificial bee colony algorithm with MaxTF heuristic rule for two-sided assembly line balancing

Xiaokun DUAN, Bo WU, Youmin HU, Jie LIU, Jing XIONG

《机械工程前沿（英文）》 2019年第14卷第2期页码 241-253 doi: 10.1007/s11465-018-0518-6

摘要： Two-sided assembly line is usually used for the assembly of large products such as cars, buses, and trucks. With the development of technical progress, the assembly line needs to be reconfigured and the cycle time of the line should be optimized to satisfy the new assembly process. Two-sided assembly line balancing with the objective of minimizing the cycle time is called TALBP-2. This paper proposes an improved artificial bee colony (IABC) algorithm with the MaxTF heuristic rule. In the heuristic initialization process, the MaxTF rule defines a new task’s priority weight. On the basis of priority weight, the assignment of tasks is reasonable and the quality of an initial solution is high. In the IABC algorithm, two neighborhood strategies are embedded to balance the exploitation and exploration abilities of the algorithm. The employed bees and onlooker bees produce neighboring solutions in different promising regions to accelerate the convergence rate. Furthermore, a well-designed random strategy of scout bees is developed to escape local optima. The experimental results demonstrate that the proposed MaxTF rule performs better than other heuristic rules, as it can find the best solution for all the 10 test cases. A comparison of the IABC algorithm and other algorithms proves the effectiveness of the proposed IABC algorithm. The results also denote that the IABC algorithm is efficient and stable in minimizing the cycle time for the TALBP-2, and it can find 20 new best solutions among 25 large-sized problem cases.

关键词： two-sided assembly line balancing problem artificial bee colony algorithm heuristic rules time boundary

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A survey on assembly lines and its types

Ullah SAIF,Zailin GUAN,Baoxi WANG,Jahanzeb MIRZA,Shiyang HUANG

《机械工程前沿（英文）》 2014年第9卷第2期页码 95-105 doi: 10.1007/s11465-014-0302-1

摘要：

Assembly lines are useful for mass production of standard as well as customized products. Line balancing is an important issue, in this regard an optimal or near optimal balance can provide a fruitful savings in the initial cost and also in the running cost of such production systems. A survey of different problems in different types of assembly lines and some of the critical and on going research areas are highlighted here. The provided research information is momentous for the research community in assembly line area to proceed further in the presented issues of assembly lines.

关键词： assembly lines line balancing survey

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Virtual pre-assembly for large steel structures based on BIM, PLP algorithm, and 3D measurement

Ying ZHOU, Wan WANG, Hanbin LUO, Yan ZHANG

《工程管理前沿（英文）》 2019年第6卷第2期页码 207-220 doi: 10.1007/s42524-019-0016-5

摘要： The current physical pre-assembly method of large steel structures is time consuming and costly and requires large sites. Thus, the pre-assembly of large steel structures in a virtual way, starting from building information modeling (BIM), is an interesting alternative to the physical one. In this study, an innovative method for virtual pre-assembly is proposed on the basis of BIM, plane-line-point algorithm, and 3D measurement. This method determines the optimal analytical least squares of the various built components. The technique verifies the feasibility of the steel structure assembly and the fulfillment of the design geometries, starting from the real data obtained by an accurate metric survey of the fabricated steel elements. The method is applied to a real case, and obtained results largely satisfy the prefixed research objectives. Suggestions to improve the proposed method are also discussed.

关键词： steel structure pre-assembly BIM plane-line-point 3D measurement

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A rain-on-snow mixed flood forecast model and its application

Jian WU, Lan LI,

《结构与土木工程前沿（英文）》 2009年第3卷第4期页码 440-444 doi: 10.1007/s11709-009-0051-0

摘要： Based on summarizing the rule of rainstorm and snowmelt mixed flood, the structure of rain-on-snow runoff-generation is discussed; and critical temperature is used to determine the form of precipitation and snowmelt factor, taking into account rainfall volume of snowmelt. A rain-on-snow flood forecast model is developed by combining LL-Ⅰdistributed hydrology model. The Kalangguer River, an internal river in Xinjiang Autonomous Region, is taken for example. It is indicated that the model has a higher precision of forecasting; its determinacy coefficient is greater than 0.80.

关键词： Xinjiang Autonomous forecasting hydrology temperature rain-on-snow runoff-generation

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Assembly of biosynthetic pathways in

Lidan Ye,Xiaomei Lv,Hongwei Yu

《化学科学与工程前沿（英文）》 2017年第11卷第1期页码 126-132 doi: 10.1007/s11705-016-1597-8

摘要： A robust and versatile tool for multigene pathway assembly is a key to the biosynthesis of high-value chemicals. Here we report the rapid construction of biosynthetic pathways in using a marker recyclable integrative toolbox (pUMRI) developed in our research group, which has features of ready-to-use, convenient marker recycling, arbitrary element replacement, shuttle plasmid, auxotrophic marker independence, GAL regulation, and decentralized assembly. Functional isoprenoid biosynthesis pathways containing 4–11 genes with lengths ranging from ~10 to ~22 kb were assembled using this toolbox within 1–5 rounds of reiterative recombination. In combination with GAL-regulated metabolic engineering, high production of isoprenoids (e.g., 16.3 mg?g dcw carotenoids) was achieved. These results demonstrate the wide range of application and the efficiency of the pUMRI toolbox in multigene pathway construction of .

关键词： pathway assembly toolbox reiterative recombination S. cerevisiae biosynthesis

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A novel task-oriented framework for dual-arm robotic assembly task

《机械工程前沿（英文）》 2021年第16卷第3期页码 528-545 doi: 10.1007/s11465-021-0638-2

摘要： In industrial manufacturing, the deployment of dual-arm robots in assembly tasks has become a trend. However, making the dual-arm robots more intelligent in such applications is still an open, challenging issue. This paper proposes a novel framework that combines task-oriented motion planning with visual perception to facilitate robot deployment from perception to execution and finish assembly problems by using dual-arm robots. In this framework, visual perception is first employed to track the effects of the robot behaviors and observe states of the workpieces, where the performance of tasks can be abstracted as a high-level state for intelligent reasoning. The assembly task and manipulation sequences can be obtained by analyzing and reasoning the state transition trajectory of the environment as well as the workpieces. Next, the corresponding assembly manipulation can be generated and parameterized according to the differences between adjacent states by combining with the prebuilt knowledge of the scenarios. Experiments are set up with a dual-arm robotic system (ABB YuMi and an RGB-D camera) to validate the proposed framework. Experimental results demonstrate the effectiveness of the proposed framework and the promising value of its practical application.

关键词： dual-arm assembly AI reasoning intelligent system task-oriented motion planning visual perception

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Effects of nitrate concentration on biological hydrogen production by mixed cultures

Bo WANG, Wei WAN, Jianlong WANG,

《环境科学与工程前沿（英文）》 2009年第3卷第4期页码 380-386 doi: 10.1007/s11783-009-0142-0

摘要： The effects of nitrate on fermentative hydrogen production and soluble metabolites from mixed cultures were investigated by varying nitrate concentrations from 0 to 10g N/L at 35°C with an initial pH of 7.0. The results showed that the substrate degradation rate, hydrogen production potential, hydrogen yield, and average hydrogen production rate initially increased with increasing nitrate concentrations from 0 to 0.1g N/L, while they decreased with increasing nitrate concentrations from 0.1 to 10g N/L. The maximum hydrogen production potential of 305.0mL, maximum hydrogen yield of 313.1mL/g glucose, and maximum average hydrogen production rate of 13.3mL/h were obtained at a nitrate concentration of 0.1g N/L. The soluble metabolites produced by the mixed cultures contained only ethanol and acetic acid (HAc) without propionic acid (HPr) and butyric acid (HBu). This study used the Modified Logistic model to describe the progress of cumulative hydrogen production in batch tests. A concise model was proposed to describe the effects of nitrate concentration on average hydrogen production rate.

关键词： nitrogen source biohydrogen fermentative hydrogen production quantitative kinetic model

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Assembly design system based on engineering connection

Wensheng YIN

《机械工程前沿（英文）》 2016年第11卷第4期页码 423-432 doi: 10.1007/s11465-016-0382-1

摘要：

An assembly design system is an important part of computer-aided design systems, which are important tools for realizing product concept design. The traditional assembly design system does not record the connection information of production on the engineering layer; consequently, the upstream design idea cannot be fully used in the downstream design. An assembly design model based on the relationship of engineering connection is presented. In this model, all nodes are divided into two categories: The component and the connection. Moreover, the product is constructed on the basis of the connection relationship of the components. The model is an And/Or graph and has the ability to record all assembly schemes. This model records only the connection information that has engineering application value in the product design. In addition, this model can significantly reduce the number of combinations, and is very favorable for the assembly sequence planning in the downstream. The system contains a connection knowledge system that can be mapped to the connection node, and the connection knowledge obtained in practice can be returned to the knowledge system. Finally, VC++6.0 is used to develop a prototype system called Connect-based Assembly Planning (CAP). The relationship between the CAP system and the commercial assembly design system is also established.

关键词： product design assembly design engineering connection assembly sequence planning

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Enzyme-instructed self-assembly of peptides containing phosphoserine to form supramolecular hydrogels

Jie Zhou, Xuewen Du, Jiaqing Wang, Natsuko Yamagata, Bing Xu

《化学科学与工程前沿（英文）》 2017年第11卷第4期页码 509-515 doi: 10.1007/s11705-017-1613-7

摘要： Enzyme-instructed self-assembly (EISA) offers a facile approach to explore the supramolecular assemblies of small molecules in cellular milieu for a variety of biomedical applications. One of the commonly used enzymes is phosphatase, but the study of the substrates of phosphatases mainly focuses on the phosphotyrosine containing peptides. In this work, we examine the EISA of phosphoserine containing small peptides for the first time by designing and synthesizing a series of precursors containing only phosphoserine or both phosphoserine and phosphotyrosine. Conjugating a phosphoserine to the -terminal of a well-established self-assembling peptide backbone, (naphthalene-2-ly)-acetyl-diphenylalanine (NapFF), affords a novel hydrogelation precursor for EISA. The incorporation of phosphotyrosine, another substrate of phosphatase, into the resulting precursor, provides one more enzymatic trigger on a single molecule, and meanwhile increases the precursors’ propensity to aggregate after being fully dephosphorylated. Exchanging the positions of phosphorylated serine and tyrosine in the peptide backbone provides insights on how the specific molecular structures influence self-assembling behaviors of small peptides and the subsequent cellular responses. Moreover, the utilization of D-amino acids largely enhances the biostability of the peptides, thus providing a unique soft material for potential biomedical applications.

关键词： enzyme-instructed self-assembly phosphoserine phosphatase supramolecular hydrogel

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Iteration framework for solving mixed lubrication computation problems

《机械工程前沿（英文）》 2021年第16卷第3期页码 635-648 doi: 10.1007/s11465-021-0632-8

摘要： The general discrete scheme of time-varying Reynolds equation loses the information of the previous step, which makes it unreasonable. A discretization formula of the Reynolds equation, which is based on the Crank–Nicolson method, is proposed considering the physical message of the previous step. Gauss–Seidel relaxation and distribution relaxation are adopted for the linear operators of pressure during the numerical solution procedure. In addition to the convergent criteria of pressure distribution and load, an estimation framework is developed to investigate the relative error of the most important term in the Reynolds equation. Smooth surface with full contacts and mixed elastohydrodynamic lubrication is tested for validation. The asperity contact and sinusoidal wavy surface are examined by the proposed discrete scheme. Results show the precipitous decline in the boundary of the contact area. The relative error suggests that the pressure distribution is reliable and reflects the accuracy and effectiveness of the developed method.

关键词： mixed lubrication discretization formula relative error Reynolds equation asperity

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Perspective of mixed matrix membranes for carbon capture

Shinji Kanehashi, Colin A. Scholes

《化学科学与工程前沿（英文）》 2020年第14卷第3期页码 460-469 doi: 10.1007/s11705-019-1881-5

摘要： Polymeric membrane-based gas separation has found wide applications in industry, such as carbon capture, hydrogen recovery, natural gas sweetening, as well as oxygen enrichment. Commercial gas separation membranes are required to have high gas permeability and selectivity, while being cost-effective to process. Mixed matrix membranes (MMMs) have a composite structure that consists of polymers and fillers, therefore featuring the advantages of both materials. Much effort has been made to improve the gas separation performance of MMMs as well as general membrane properties, such as mechanical strength and thermal stability. This perspective describes potential use of MMMs for carbon capture applications, explores their limitations in fabrication and methods to overcome them, and addresses their performance under industry gas conditions.

关键词： membranes polymeric mixed matrix impurities

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Acoustic fault signal extraction via the line-defect phononic crystals

《机械工程前沿（英文）》 2022年第17卷第1期页码 10-10 doi: 10.1007/s11465-021-0666-y

摘要： Rotating machine fault signal extraction becomes increasingly important in practical engineering applications. However, fault signals with low signal-to-noise ratios (SNRs) are difficult to extract, especially at the early stage of fault diagnosis. In this paper, 2D line-defect phononic crystals (PCs) consisting of periodic acrylic tubes with slit are proposed for weak signal detection. The defect band, namely, the formed resonance band of line-defect PCs enables the incident acoustic wave at the resonance frequency to be trapped and enhanced at the resonance cavity. The noise can be filtered by the band gap. As a result, fault signals with high SNRs can be obtained for fault feature extraction. The effectiveness of weak harmonic and periodic impulse signal detection via line-defect PCs are investigated in numerical and experimental studies. All the numerical and experimental results indicate that line-defect PCs can be well used for extracting weak harmonic and periodic impulse signals. This work will provide potential for extracting weak signals in many practical engineering applications.

关键词： phononic crystals line-defect fault signal extraction acoustic enhancement